PCB Manufacturing Capabilities
High-Quality PCB Manufacturing In China
Ulectronics Technology is committed to providing the highest quality printed circuit boards at the most competitive prices. Our goal is to provide our customers with excellence on all orders, whether you need a simple prototype, mass production or a time-critical and technically complex multi-layer printed circuit board product. We manufacture according to IPC guidelines and comply with ISO9001:2015 and RoHS/REACH standards.
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PCB Manufacturing Capabilities
With our strong manufacturing capabilities, we have successfully helped many customers in the past, solving common design challenges and facilitating mass production. Our superior technology and services have earned us several prestigious printed circuit board projects in industries as diverse as aerospace, Marine, military, industrial, automotive and security. Our combined capabilities are as follows:
Capabilities
Manufacturing Materials |
Capability |
FR4 |
Tg 135: KB6160, S1141 Tg 150: KB6165, S1000H Tg 170: KB6167, S1000-2M, IT180A, TU768 |
Halogen Free FR4 |
Tg 150: S1150G Tg 170: S1165, TU862HF |
Ceramic Filling High Frequency Material |
Rogers 4003C/4350B |
PTFE High Frequency Material |
Rogers Series, Arlon Series, Taconic Series, F4BM Series |
Rigid PI Material |
Arlon 85 N, VT901 |
Arlon 85 N, VT901 |
Bergquist Al base, Chinese Brand Al base, Copper base |
Material Mixed Laminate |
4 layers – 10 layers (FR4 + Ro4350, FR4 + Aluminium, FR4 + FPC) |
Note |
Other special materials can be processed and produced by means of customer supply or purchasing. |
Delivery
|
|
1-2L Lead-time |
Sample Expedited 24 hours and 48 hours, Normal2-5 days, Mass production 5-7days |
4- 8L Lead-time |
Sample Expedited 48 hours 72 hours, Normal 5-7days, Mass production 7-10 days |
10-18L Lead-time |
10-15 days,Special circumstances based on the actual PCB design |
More than 20L Lead-time |
15-20 days ,Special circumstances based on the actual PCB design |
Acceptable File Format |
ALL Gerber Files、POWERPCB、PROTEL、PADS2000、CAD、AUTOCAD、ORCAD、P-CAD、CAM-350、CAM2000 etc. |
Frequently Asked Questions
In short, an appropriate amount of solder paste is coated on the solder pad of the PCB, and then the chip component is placed on the printed circuit board at the specified position, and finally the printed circuit board with the attached component is welded through the reflux oven.
"Yes". We strive to provide customers with fast turnaround PCBA services in various ways to meet your needs for fast turnaround PCBA
Standard quickturn times vary depending on the type and number of PCB components. Here are some examples.
1) Fast transfer PCBA service time is 1-5 days.
2) PCB assembly alone takes 1 week.
3) Turnkey PCB assembly or mass production time is 2-3 weeks.
4) Take 4 to 10 weeks for turnkey box assembly.
Below is a brief overview of some of the factors that affect the cost of PCB assembly.
1) Technology used: The assembly process can use surface mounting or through hole technology. Sometimes, some components may require the use of both technologies, but this increases the cost.
2) The number of layers of the board: The cost of a single-sided PCB component is usually lower than the cost of a double-sided or multi-layer PCBA.
3) Component size: Usually, using smaller components and making densely assembled boards will increase the cost.
4) The total number of components.
5) Compliance: Frequent multiple testing to ensure assembly compliance also adds to the cost.
6) Required process: Some PCB components may require a series of processes, such as wave soldering, X-ray inspection, automatic optical inspection, manual welding and other processes. These can add significantly to costs.
7) Flexible or rigid PCB components: Generally, the cost of flexible PCB components is higher than the cost of rigid PCB components.
8) Conformal coating: Cost is also affected by conformal coating requirements. The number of layers of conformal coating affects the cost.
9) Testing: From thermal cycling to circuit testing, many tests need to be carried out before shipping.
10) Packaging requirements: Special packaging requirements may lead to increased costs. Delivery: Costs may increase if expedited delivery times are required.
We can follow these steps to find a reliable PCBA supplier with the best PCB assembly services:
1) Find 5-10 PCB assemblers, view their experience, certification and customer reviews, and then narrow down to 3;
2) Send documents to 3 PCBA suppliers, check their prices, and understand their services after communication;
3) Select the best PCBA manufacturers to start trial orders.
Do you offer testing and inspection services for PCB assemblies?
Yes, we do all kinds of tests and inspections for printed circuit board assembly.
1) First piece inspection
2) Solder paste inspection
3) Automatic Optical Inspection (AOI)
4) Visual inspection
5) BGA X-ray examination
6) Incoming quality control
7) Process quality control
8) Quality assurance
9)ICT(Online Testing)
10)Functional Testing (FCT)
11) PCB on/short test
12) Flying probe test
Typical PCBA board processes include SMT assembly, PTH assembly, and manual assembly. But it takes a lot of small steps, tests, and checks.
There are many devices for manufacturing PCBA and manufacturing PCBS. The main equipment is listed here.
In the pcb assembly process, the following production equipment is required.
1) PCB cleaning machine
2) Solder paste automatic printing machine
3) Solder paste detection (SPI) machine
4) SMT machine
5) reflow soldering machine
6) Wave soldering machine
7) AOI test
The following production equipment is required in the PCB production process:
1) Film exposure machine
2) Drilling machine
3) Laminating machine
4) Grinding machine
5) Laminating machine
6) LDI exp
As mentioned above, PCB is short for printed circuit board. It is the carrier of electronic components. All components are connected via PCB to achieve electronic functions. PCB assembly is short for printed circuit board assembly. It refers to the process of welding components to the PCB. PCBS and components have their functions, but they only work as fully functional products after they are all soldered together.
Quality Assurance
Quality is not just a slogan for us, it is the first priority in our minds. We use high-quality raw materials, in strict accordance with international standards such as UL, IPC-A-600, IPC-A-610, so that our products meet international standards and customer requirements.
Why Choose Us
1.Professional services: From design to delivery, there are people responsible for managing your project.
2.Strict manufacturing process: The production line has multiple checkpoints and our operators strictly adhere to strict quality management regulations to ensure the highest level of quality.
3.Advanced equipment: stripping machine, double-sided alkaline etching machine, metal chemical cleaning machine, etching production line, etc.
4.No minimum Order quantity: We provide PCB prototyping services with no minimum order quantity requirements, ensuring that even small projects receive the same meticulous attention to detail as our large orders.
5.Competitive pricing: Our focus on long-term partnerships and a win-win approach allows us to offer inexpensive PCB manufacturing services without compromising quality.