SMT Assembly In China
High-Quality SMT Assembly In China
◆ Single-sided & Double-sided SMT assembly
◆ Turnkey SMT Assembly
◆ Fast delivery
◆ One to one service
◆ Min. 0201 components, BGA, micro-BGA, QFN, DFN, CSP etc
◆ 100% AOI, X-RAY, ICT & FCT
Get a free quote now!
SMT Assembly’s Advantages
1.Lower cost
Fewer holes need to be drilled, less labor time is required, and the manufacturing cost of electrical products can be reduced in mass production, reducing the unit price of products.
2.Higher deficiency
SMT technology allows electronic components to take up less space on the printed circuit board, so PCB sizes can become smaller and engineers can use these components to make smaller electronic products.
Smaller PCB sizes can also improve PCB assembly SMT production deficiencies. PTH wave soldering requires 1-2 hours of through hole work, but if we use SMT technology, it only takes 10-15 minutes to complete.
3.Simple work
During through-hole assembly, wires are connected to components through holes in the PCB. In contrast, the SMT assembly process is much simpler. It only needs to weld the SMD components, which are welded to the surface of the PCB.
4.Less issues on products
SMT assembly is an automated process operated by a pick-up machine, which is controlled by software and checked by its software and equipment, so there are fewer errors in production. However, in the PTH assembly process, most PTH components need to be manually inserted into the PCB hole, so the chance of error is very high.
SMT assembly for applications
Most advanced electronic products (computer and telecommunications products) PCB components are manufactured by SMT assembly. The following industries are some examples of SMT assembly use.
◆ Industrial
◆ Automation & Control
◆ Energy & Power
◆ Test & Measurement
◆ Medical Industry
◆ Telecommunication
◆ LED & Lighting
◆ Comsure Electronics
◆ Automotive
◆ Military Industry
◆ Aerospace
Frequently Asked Questions
In short, an appropriate amount of solder paste is coated on the solder pad of the PCB, and then the chip component is placed on the printed circuit board at the specified position, and finally the printed circuit board with the attached component is welded through the reflux oven.
"Yes". We strive to provide customers with fast turnaround PCBA services in various ways to meet your needs for fast turnaround PCBA
Standard quickturn times vary depending on the type and number of PCB components. Here are some examples.
1) Fast transfer PCBA service time is 1-5 days.
2) PCB assembly alone takes 1 week.
3) Turnkey PCB assembly or mass production time is 2-3 weeks.
4) Take 4 to 10 weeks for turnkey box assembly.
Below is a brief overview of some of the factors that affect the cost of PCB assembly.
1) Technology used: The assembly process can use surface mounting or through hole technology. Sometimes, some components may require the use of both technologies, but this increases the cost.
2) The number of layers of the board: The cost of a single-sided PCB component is usually lower than the cost of a double-sided or multi-layer PCBA.
3) Component size: Usually, using smaller components and making densely assembled boards will increase the cost.
4) The total number of components.
5) Compliance: Frequent multiple testing to ensure assembly compliance also adds to the cost.
6) Required process: Some PCB components may require a series of processes, such as wave soldering, X-ray inspection, automatic optical inspection, manual welding and other processes. These can add significantly to costs.
7) Flexible or rigid PCB components: Generally, the cost of flexible PCB components is higher than the cost of rigid PCB components.
8) Conformal coating: Cost is also affected by conformal coating requirements. The number of layers of conformal coating affects the cost.
9) Testing: From thermal cycling to circuit testing, many tests need to be carried out before shipping.
10) Packaging requirements: Special packaging requirements may lead to increased costs. Delivery: Costs may increase if expedited delivery times are required.
We can follow these steps to find a reliable PCBA supplier with the best PCB assembly services:
1) Find 5-10 PCB assemblers, view their experience, certification and customer reviews, and then narrow down to 3;
2) Send documents to 3 PCBA suppliers, check their prices, and understand their services after communication;
3) Select the best PCBA manufacturers to start trial orders.
Do you offer testing and inspection services for PCB assemblies?
Yes, we do all kinds of tests and inspections for printed circuit board assembly.
1) First piece inspection
2) Solder paste inspection
3) Automatic Optical Inspection (AOI)
4) Visual inspection
5) BGA X-ray examination
6) Incoming quality control
7) Process quality control
8) Quality assurance
9)ICT(Online Testing)
10)Functional Testing (FCT)
11) PCB on/short test
12) Flying probe test
Typical PCBA board processes include SMT assembly, PTH assembly, and manual assembly. But it takes a lot of small steps, tests, and checks.
There are many devices for manufacturing PCBA and manufacturing PCBS. The main equipment is listed here.
In the pcb assembly process, the following production equipment is required.
1) PCB cleaning machine
2) Solder paste automatic printing machine
3) Solder paste detection (SPI) machine
4) SMT machine
5) reflow soldering machine
6) Wave soldering machine
7) AOI test
The following production equipment is required in the PCB production process:
1) Film exposure machine
2) Drilling machine
3) Laminating machine
4) Grinding machine
5) Laminating machine
6) LDI exp
As mentioned above, PCB is short for printed circuit board. It is the carrier of electronic components. All components are connected via PCB to achieve electronic functions. PCB assembly is short for printed circuit board assembly. It refers to the process of welding components to the PCB. PCBS and components have their functions, but they only work as fully functional products after they are all soldered together.
Why Choose US?
Ulectronics is one of the best PCB assembly manufacturers in China. We have always supplied printed circuit board components at high quality and reasonable prices. Flexible to meet any requirements so that we have been praised by customers.
We have been providing high quality PCB assembly services for 16 years. With our decades of engineering and production experience in the printed circuit board assembly industry, we have always been able to anticipate and avoid possible problems before starting manufacturing, and then fabricate and assemble PCBS correctly for the first time.
Our company attaches great importance to the quality of PCB assembly. A strict printed circuit board assembly quality control system has been established, from raw materials, manufacturing process, quality inspection to the operation of production equipment, PCB assembly is fully controlled.
Through 15 years of unremitting efforts, we have established a sound enterprise production management process, so that our production costs are greatly reduced. Low prices and high quality standards are our goals.
Fast delivery of PCBA with the highest quality standards is one of our company's greatest strengths, we offer one-to-one service and small batch production can be completed within a week.
What does it take to get an SMT assembly quote?
If you want to get a quote for SMT manufacturing from an SMT manufacturing company, you need to answer the following questions that these SMT manufacturers need to know so that they can serve you.
◆ How many printed circuit boards do you want to order?
◆ The quantity of each part should usually have a BOM.
◆ Do you prefer SMT components on one or both sides of the PCB?
◆ Do you need a panel or a panel?
◆ Is SMT supplied entirely by yourself, partially by yourself, or entirely by the SMT manufacturer?
◆ Do you have PTH components on your PCB? Usually, it should be listed in the BOM.
◆ What is the delivery time of your SMT PCBA products?
How does SMT assembly work?
SMT(Surface Mount technology) refers to the technology of assembling electronic components on the surface of a PCB with the help of a picker.
Thus, workers specialize in maintaining, monitoring, managing, adjusting and operating automated machines to pick up and place electronic components on the PCB surface.
We call them PCB SMT operators. PCB SMT operators work closely with engineers, QA personnel and all other relevant personnel to ensure that SMT assembly is completed correctly.
First, we need to remember that there are several rather complex processes involved in SMT assembly. Each step has a different purpose, but they all share a common goal: to create accurate and reliable assembled PCBS.
After the end of the design phase, the assembly machine is installed. The process requires the use of CAD-generated data in a mounter or automated Optical inspection (AOI) machine.
The SMT PCB assembly process begins at the design stage. Using the PADS software platform, the layout of the PCB is determined in the design stage. Once the layout is ready, the data is ready and the assembly process can begin.
The most common challenges that electronic assembly SMT must overcome are defective components, poor reflow soldering and defective solder joints.
PCBS usually include flat pads without holes to support pins for electronic components. Templates are used to print solder paste on pads. Without templates, printing accuracy cannot be guaranteed.
Inspect the material for defects. The components are welded through the reflow furnace.
In order to complete this process, PCBS must be inspected for defects and to ensure that they are not damaged or incompatible with other components.
Surface mount components are smaller in size than through-hole components. These components may have no leads at all or only a small weldable area. In addition, they may have flat contacts with solder balls or terminals on the valve body.
However, they are not as flexible as through-hole components, so SMT PCB assembly manufacturers must take special precautions during assembly to minimize issues related to warping and temperature expansion.